Pet Preforms Manufacturing

  • When it comes to the Pet Preforms manufacturing industry, polyethylene terephthalate is the most commonly used material. The process of converting raw material polyethylene terephthalate (PET) into commercial plastic bottles involves many different steps and industry-specific tools.
    PET is a thermoplastic polymer resin that is commonly used throughout the industry due to its excellent performance from high levels of chemical resistance to high percentage of impact resistance.
    Today, we will discuss some of the most important tools that are often used in the manufacture of plastic bottles. This process involves turning this raw material into a plastic bottle that you would normally see on a supermarket shelf. We will do this by breaking the traditional process, injection blow molding (IBM), into several steps.
    Plastic bottle manufacturing process
    Injection blow molding is a very important aspect of the plastic bottle manufacturing process. This process is divided into four steps. Each step contains specific tools and equipment for making plastic bottles.
    The first step - the mold cavity
    When polyethylene terephthalate is exposed to a relatively strong heat source, it begins to melt into a liquid form. This molten material must then pass through a manufacturing process known as IBM, or injection blow molding.
    At this stage of the plastic bottle manufacturing process, molten polyethylene terephthalate is injected directly into the mold cavity. This hole is shaped like a test tube and you may find it in the science classroom. You may also want to know how the top of the screw is created, is this a difficult process. Fortunately, at this stage, the nut is actually molded on top of the tube shape. This shape is itself referred to as a preformed parison.
    Step 2 - Transfer to the bottle mold
    Once the preform has been formed, it must be transferred to the second mold. This mold is different from the first one because it is shaped like a bottle to be made. The preformed parison must then be clamped to the second mold. The action of moving a preform from one mold to another can be done manually. However, many companies use machines and equipment that work continuously. By doing so, they do not have to manually move the preform, as this would be very time consuming and cost inefficient.
    The third step - the use of compressors
    The first thing you should know about blow molding is that it is not based on a new innovation process. This is actually an ancient process that has been used by humans for about two thousand years. It was originally used in the glass blowing process and is still very interesting today.
    The type of blow molding we saw in the IBM process was slightly different because it used modern compressors. These compressors should always be a major priority in any factory setting. This is because all different plastic bottle manufacturing processes require injection of compressed air. This is something that only a compressor can produce effectively.
    Traditionally, manufacturers have used a compressor called a reciprocating compressor. These devices are capable of producing large amounts of plant air to make plastic bottles with complex designs.
    Today, companies prefer to use more energy efficient low pressure systems, such as centrifugal compressors. These compressors do not produce as much power as conventional compressors, but they do produce higher air flows. This is incredibly cost effective, especially when you consider their energy efficiency.
    This plastic bottle manufacturing process step actually involves inserting a thin steel bar called a mandrel into the preform formed in the first mold. The mandrel then fills the parison with a large amount of high pressure air. Air stretch the polyethylene terephthalate until it has the same shape as the bottle mold surrounding it.
    The fourth step - cooling polyethylene terephthalate
    Once the pressurized air stretches the thermoplastic into the shape of the bottle being manufactured, the bottle must cool rapidly. Otherwise, there may be many different issues.
    This can be done using a tool. Depending on the pet preform manufacturers settings, it can be done directly or indirectly. For example, a tool can be used to spray pressurized air or carbon dioxide directly onto the bottle. This will be a straightforward approach.